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data sheet august 3, 2011 kw010/015/020/025 (sixteenth -brick) power modules: 36 ?75vdc input; 1.2vdc to 5.0vdc output;10a to 25a output current * ul is a registered trademark of underwriters laboratories, inc. ? csa is a registered trademark of canadian standards association. ? vde is a trademark of verband deutscher elektrotechniker e.v. this product is intended for integration into end-use equipment. all of the required procedures of end-use equipment should be followed ** iso is a registered trademark of the international organization of standards document no: ds04-045 ver. 1.08 pdf name: kw010-015-020-025_ds.pdf features ? compliant to rohs eu directive 2002/95/ec (-z versions) ? compliant to rohs eu directive 2002/95/ec with lead solder exemption (non-z versions) ? delivers up to 25a output current 5v(10a), 3.3v(15a), 2.5v(20a), 1.8v-1.2v(25a) ? high efficiency ? 91% at 3.3v full load ? small size and low profile: 33.0 mm x 22.9 mm x 8.5 mm (1.30 in x 0.9 in x 0.335 in) ? industry standard dosa footprint ? -20% to +10% output voltage adjustment trim ? remote on/off ? remote sense ? no reverse current during output shutdown ? over temperature protection (latching) ? output overcurrent/overvoltage protection (latching) ? wide operating temperature range (-40c to 85c) ? meets the voltage isolation requirements for etsi 300-132-2 and complies with and is licensed for basic insulation rating per en60950-1 ? ul * 60950-1recognized, csa ? c22.2 no. 60950-1-03 certified, and vde ? 0805 (iec60950 3 rd edition) licensed ? ce mark meets 2006/95/ec directive ? iso** 9001 and iso 14001 certified manufacturing facilities applications ? distributed power architectures ? wireless networks ? access and optical network equipment ? enterprise networks ? latest generation ic?s (dsp, fpga, asic) and microprocessor powered applications options ? negative remote on/off logic ? surface mount (tape and reel, -sr suffix) ? over current/over temperature/over voltage protections (auto-restart) ? shorter lead trim description the kw (sixteenth-brick) series power modules are isolated dc-dc converters that operate over a wide input voltage range of 36 to 75vdc and provide a single precisely regulated output. the output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. the modules exhibit high efficiency, typical efficiency of 91% for 3.3v/15a. these open frame modules are available either in surface-mount (-sr) or in through-hole (th) form. rohs compliant
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 2 absolute maximum ratings stresses in excess of the absolute maximum ratings can cause permanent damage to the device. these are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. parameter device symbol min max unit input voltage continuous all v in -0.3 80 vdc transient (100 ms) all v in,trans -0.3 100 vdc operating ambient temperature all t a -40 85 c (see thermal considerations section) storage temperature all t stg -55 125 c i/o isolation voltage (100% factory hi-pot tested) all ? ? 1500 vdc electrical specifications unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. parameter device symbol min typ max unit operating input voltage all v in 36 48 75 v dc maximum input current all i in,max 1.7 2.0 a dc (v in = v in, min to v in, max , i o =i o, max ) input no load current all i in,no load 55 ma (v in = v in, nom , i o = 0, module enabled) input stand-by current all i in,stand-by 5 7 ma (v in = v in, nom , module disabled) inrush transient all i 2 t 0.1 a 2 s input reflected ripple current, peak-to-peak (5hz to 20mhz, 1 h source impedance; v in, min to v in, max, i o = i omax ; see test configuration section) all 30 ma p-p input ripple rejection (120hz) all 50 60 100 db emc, en55022 see emc considerations section caution: this power module is not internally fused. an input line fuse must always be used. this power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architectures. to preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. the safety agencies require a time-delay fuse with a maximum rating of 5 a (see safety considerations section). based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. refer to the fuse manufacturer?s data sheet for further information.
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 3 electrical specifications (continued) parameter device symbol min typ max unit output voltage set-point a v o, set 4.93 5.0 5.08 v dc (v in =v in, min , i o =i o, max , t a =25c) f v o, set 3.25 3.3 3.35 v dc g v o, set 2.46 2.5 2.54 v dc y v o, set 1.77 1.8 1.83 v dc m v o, set 1.48 1.5 1.53 v dc p v o, set 1.18 1.2 1.22 v dc output voltage all v o -3.0 +3.0 % v o, set (over all operating input voltage, resistive load, and temperature conditions until end of life) adjustment range all v o,adj -20.0 +10.0 % v o, set selected by an external resistor output regulation line (v in =v in, min to v in, max ) a, f, g ? ? 0.1 % v o, set y, m, p 2 mv load (i o =i o, min to i o, max ) a, f, g ? ? 0.1 % v o, set y, m, p 2 mv temperature (t ref =t a, min to t a, max ) all ? ? 1.0 % v o, set output ripple and noise on nominal output (v in =v in, nom ,i o = i o, max , t a =t a, min to t a, max ) rms (5hz to 20mhz bandwidth) a, f, g, y ? 25 ? mv rms peak-to-peak (5hz to 20mhz bandwidth) ? 75 ? mv pk-pk rms (5hz to 20mhz bandwidth) m, p ? 33 ? mv rms peak-to-peak (5hz to 20mhz bandwidth) ? 100 ? mv pk-pk external capacitance all c o, max 0 ? 10,000 f rated output current a i o, rated 0 ? 10 a dc f i o, rated 0 ? 15 a dc g i o, rated 0 ? 20 a dc y i o, rated 0 ? 25 a dc m i o, rated 0 ? 25 a dc p i o, rated 0 ? 25 a dc output current limit inception (hiccup mode ) all i o , lim 106 120 146 %i o, rated (v o = 90% of v o, set ) output short-circuit current all i o, s/c ? 3 ? a rms (v o 250mv) ( hiccup mode )
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 4 electrical specifications (continued) parameter device symbol min typ max unit efficiency a 92.0 % v in = v in, nom , t a =25c f 91.0 % i o =i o, max , v o = v o,set g 89.0 % y 87.0 % m 85.0 % p 84.0 % switching frequency all f sw 190 200 235 khz dynamic load response (dio/dt=0.1a/ ? s; v in = v in, nom ; t a =25c) load change from io= 50% to 75% or 25% to 50% of io,max; peak deviation all v pk ? 2 ? % v o, set settling time (vo<10% peak deviation) all t s ? 200 ? ? s (dio/dt=1a/ ? s; v in = v in, nom ; t a =25c) load change from io= 50% to 75% or 25% to 50% of io,max; peak deviation all v pk ? 5 ? % v o, set settling time (vo<10% peak deviation) all t s ? 200 ? ? s isolation specifications parameter device symbol min typ max unit isolation capacitance all c iso ? 1000 ? pf isolation resistance all r iso 10 ? ? m ? i/o isolation voltage all all ? ? 1500 v dc general specifications parameter device min typ max unit calculated reliability based upon telcordia sr-332 issue 2: method i, case 3, (i o =80%i o, max , t a =40c, airflow = 200 lfm), 90% confidence mtbf f 2,864,101 hours fit f 349 10 9 /hours powered random vibration (v in =v in, min , i o =i o, max , t a =25c, 0 to 5000hz, 10grms) all 90 minutes weight all ? 11.3 (0.4) ? g (oz.)
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 5 feature specifications unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. see feature descriptions for additional information. parameter device symbol min typ max unit remote on/off signal interface (v in =v in, min to v in, max ; open collector or equivalent, signal referenced to v in- terminal) negative logic: device code suffix ?1? logic low = module on, logic high = module off positive logic: no device code suffix required logic low = module off, logic high = module on logic low - remote on/off current all i on/off ? ? 1.0 ma logic low - on/off voltage all v on/off -0.7 ? 1.2 v logic high voltage ? (typ = open collector) all v on/off ? 5 v logic high maximum allowable leakage current all i on/off ? ? 10 a turn-on delay and rise times (i o =i o, max , v in =v in, nom, t a = 25 o c) case 1: on/off input is set to logic low (module on) and then input power is applied (delay from instant at which v in = v in, min until vo=10% of vo,set) all tdelay D 15 20 msec case 2: input power is applied for at least 1 second and then the on/off input is set from off to on (t delay = from instant at which v in =v in, min until v o = 10% of v o, set ). all tdelay D 4 10 msec output voltage rise time (time for vo to rise from 10% of v o,set to 90% of v o, set ) all trise D 8 12 msec output voltage rise time (time for vo to rise from 10% of v o,set to 90% of v o, set with max ext capacitance) all trise D 8 12 msec output voltage overshoot ? startup D 3 % v o, set i o = i o, max ; v in =v in, min to v in, max , t a = 25 o c remote sense range a, f, g +10 % v o, set y, m, p 0.25 v dc output overvoltage protection a v o, limit 6.1 ? 7.0 v dc f v o, limit 4.0 ? 4.6 v dc g v o, limit 3.1 ? 3.7 v dc y v o, limit 2.3 ? 3.2 v dc m v o, limit 2.3 ? 3.2 v dc p v o, limit 2.0 ? 2.8 v dc input undervoltage lockout turn-on threshold all v uv/on ? 35 36 v dc turn-off threshold all v uv/off 32 33 ? v dc hysterisis all v hyst 1 ? ? v dc
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 6 characteristic curves the following figures provide typical characteristics for the kw010a0a (5v, 10a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) output current, io (a) 4 6 8 10 12 20 30 40 50 60 70 80 90 2.0 m/s (400 lfm) 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc output current, i o (a) ambient temperature, t a o c figure 1. converter efficiency versus output current. figure 4. derating output current versus local ambient temperature and airflow. output voltage v o (v) (20mv/div) output voltage on/off voltage v o (v) (2v/div) v on/off (v) (2v/div) time, t (1 ? s/div) time, t (5ms/div) figure 2. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 5. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). output current, output voltage io (a) (5a/div) v o (v) (20mv/div) output voltage input voltage v o (v) (2v/div) v in (v) (2v/div) time, t (100 ? s /div) time, t (5ms/div) figure 3. transient response to dynamic load change from 75% to 50% to 75% of full load. figure 6. typical start-up using input voltage (v in = v in,nom , i o = i o,max ). 70 75 80 85 90 95 0246810 vin =48v vin =75v vin =36v
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 7 characteristic curves the following figures provide typical characteristics for the kw015a0f (3.3v, 15a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) 72 75 78 81 84 87 90 93 03 691215 v in = 75v v in = 48v v in = 36v output current, io (a) 3 6 9 12 15 18 20 30 40 50 60 70 80 90 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc 2.0 m/s (400 lfm) output current, i o (a) ambient temperature, t a o c figure 7. converter efficiency versus output current. figure 10. derating out put current versus local ambient temperature and airflow. output voltage v o (v) (10mv/div) output voltage on/off voltage v o (v) (1v/div) v on/off (v) (5v/div) time, t (1 ? s/div) time, t (5ms/div) figure 8. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 11. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). output current, output voltage io(a) (5a/div) v o (v) (50mv/div) output voltage input voltage v o (v) (1v/div) v in (v) (50v/div) time, t (1ms/div) time, t (5ms/div) figure 9. transient response to dynamic load change from 50% to 75% to 50% of full load. figure 12. typical start-up using input voltage (v in = v in,nom , i o = i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 8 characteristic curves (continued) the following figures provide typical characteristics for the kw020a0g (2.5v, 20a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) 72 75 78 81 84 87 90 93 048121620 vin = 36v vin = 48v vin = 75v output current, io (a) 0.0 5.0 10.0 15.0 20.0 25.0 20 30 40 50 60 70 80 90 2.0 m/s (400 lfm) 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc output current, i o (a) ambient temperature, t a o c figure 13. converter efficiency versus output current. figure 16. derating out put current versus local ambient temperature and airflow. output voltage v o (v) (20mv/div) output voltage on/off voltage v o (v) (1v/div) v on/off (v) (2v/div) time, t (1 ? s/div) time, t (5ms/div) figure 14. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 17. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). output current output voltage io(a) (5a/div) v o (v) (50mv/div) output voltage input voltage v o (v) (1v/div) v in (v) (20v/div) time, t (1ms/div) time, t (5ms/div) figure 15. transient response to dynamic load change from 50% to 75% to 50% of full load. figure 18. typical start-up using input voltage (v in = v in,nom , i o = i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 9 characteristic curves (continued) the following figures provide typical characteristics for the kw025a0y (1.8v, 25a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) 72 75 78 81 84 87 90 93 0510152025 v in = 75v v in = 48v v in = 36v output current, io (a) 10 15 20 25 30 20 30 40 50 60 70 80 90 2.0 m/s (400 lfm) 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc output current, i o (a) ambient temperature, t a o c figure 19. converter efficiency versus output current. figure 22. derating out put current versus local ambient temperature and airflow. output voltage v o (v) (100mv/div) output voltage on/off voltage v o (v) (0.5v/div) v on/off (v) (5v/div) time, t (1 ? s/div) time, t (5ms/div) figure 20. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 23. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). output current, output voltage io (a) (10a/div) v o (v) (20mv/div) output voltage input voltage v o (v) (0.5v/div) v in (v) (50v/div) time, t (1ms/div) time, t (5ms/div) figure 21. transient response to dynamic load change from 50% to 75% to 50% of full load. figure 24. typical start-up using input voltage (v in = v in,nom , i o = i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 10 characteristic curves (continued) the following figures provide typical characteristics for the kw025a0m (1.5v, 25a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) 74 76 78 80 82 84 86 88 90 0 5 10 15 20 25 vin = 75v vin = 36v vin = 48v output current, io (a) 10 15 20 25 30 20 30 40 50 60 70 80 90 2.0 m/s (400 lfm) 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc output current, i o (a) ambient temperature, t a o c figure 25. converter efficiency versus output current. figure 28. derating out put current versus local ambient temperature and airflow. output voltage v o (v) (50mv/div) output voltage on/off voltage v o (v) (500mv/div) v on/off (v) (2.5v/div) time, t (1 ? s/div) time, t (4ms/div) figure 26. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 29. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). output current output voltage io(a) (10a/div) v o (v) (50mv/div) output voltage input voltage v o (v) (500mv/div) v in (v) (20v/div) time, t (500us/div) time, t (5ms/div) figure 27. transient response to dynamic load change from 50% to 75% to 50% of full load. figure 30. typical start-up using input voltage (v in = v in,nom , i o = i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 11 characteristic curves (continued) the following figures provide typical characteristics for the kw025a0p (1.2v, 25a) at 25 o c. the figures are identical for either positive or negative remote on/off logic. efficiency, ? (%) 74 76 78 80 82 84 86 88 90 0 5 10 15 20 25 vin = 75v vin = 36v vin = 48v output current, io (a) 10 15 20 25 30 20 30 40 50 60 70 80 90 2.0 m/s (400 lfm) 1.0 m/s (200 lfm) 0.5 m/s (100 lfm) nc output current, i o (a) ambient temperature, t a o c figure 31. converter efficiency versus output current. figure 34. derating out put current versus local ambient temperature and airflow. output voltage v o (v) (50mv/div) ? ? s/div) time, t (5ms/div) figure 32. typical output ripple and noise (v in = v in,nom , i o = i o,max ). figure 35. typical start-up using remote on/off, negative logic version shown (v in = v in,nom , i o = i o,max ). voltage io (a) (10a/div) v o (v) (50mv/div) ? figure 33. transient response to dynamic load change from 75% to 50% to 75% of full load. figure 36. typical start-up using input voltage (v in = v in,nom , i o = i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 12 test configurations to oscilloscope current probe l test 12 h battery c s 220 f e.s.r.<0.1 ? @ 20c 100khz 33 f vin+ vin- note: measure input reflected ripple current with a simulated source inductance (l test ) of 12 h. capacitor c s offsets possible battery impedance. measure current as shown above. figure 37. input reflected ripple current test setup. note: all voltage measurements to be taken at the module terminals, as shown above. if sockets are used then kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. v o (+) v o ( ? ) resistive load scope copper strip ground plane 10uf 0.1uf figure 38. output ripple and noise test setup. vout+ vout- vin+ vin- r load r contact r distribution r contact r distribution r contact r contact r distribution r distribution v in v o note: all voltage measurements to be taken at the module terminals, as shown above. if sockets are used then kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. figure 39. output voltage and efficiency test setup. ? = v o . i o v in . i in x 100 % efficiency design considerations input filtering the power module should be connected to a low ac-impedance source. highly inductive source impedance can affect the stability of the power module. for the test configuration in figure 37, a 33 f electrolytic capacitor (esr<0.1 ? at 100khz), mounted close to the power module helps ensure the stability of the unit. consult the factory for further application guidelines. safety considerations for safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., ul 60950-1-3, csa c22.2 no. 60950- 00, and vde 0805:2001-12 (iec60950-1). if the input source is non-selv (elv or a hazardous voltage greater than 60 vdc and less than or equal to 75vdc), for the module?s output to be considered as meeting the requirements for safety extra-low voltage (selv), all of the following must be true: ? the input source is to be provided with reinforced insulation from any other hazardous voltages, including the ac mains. ? one v in pin and one v out pin are to be grounded, or both the input and output pins are to be kept floating. ? the input pins of the module are not operator accessible. ? another selv reliability test is conducted on the whole system (combination of supply source and subject module), as required by the safety agencies, to verify that under a single fault, hazardous voltages do not appear at the module?s output. note: do not ground either of the input pins of the module without grounding one of the output pins. this may allow a non-selv voltage to appear between the output pins and ground. the power module has extra-low voltage (elv) outputs when all inputs are elv. all flammable materials used in the manufacturing of these modules are rated 94v-0, or tested to the ul60950 a.2 for reduced thickness. for input voltages exceeding ?60 vdc but less than or equal to ?75 vdc, these converters have been evaluated to the applicable requir ements of basic insulation between secondary dc mains distribution input (classified as tnv-2 in europe) and unearthed selv outputs. the input to these units is to be provided with a maximum 5 a time-delay fuse in the ungrounded lead.
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 13 feature description remote on/off two remote on/off options are available. positive logic turns the module on during a logic high voltage on the on/off pin, and off during a logic low. negative logic remote on/off, device code suffix ?1?, turns the module off during a logic high and on during a logic low. on/off vin+ vin- i on/off v on/off vout+ trim vout- figure 40. remote on/off implementation. to turn the power module on and off, the user must supply a switch (open collector or equivalent) to control the voltage (v on/off ) between the on/off terminal and the v in (-) terminal (see figure 40). logic low is 0v v on/off 1.2v. the maximum i on/off during a logic low is 1ma, the switch should be maintain a logic low level whilst sinking this current. during a logic high, the typical maximum v on/off generated by the module is 15v, and the maximum allowable leakage current at v on/off = 5v is 1 a. if not using the remote on/off feature: for positive logic, leave the on/off pin open. for negative logic, short the on/off pin to v in (-). remote sense remote sense minimizes the effects of distribution losses by regulating the voltage at the remote-sense connections (see figure 41). the voltage between the remote-sense pins and the output terminals must not exceed the output voltage sense range given in the feature specifications table: [vo(+) ? vo(?)] ? [sense(+) ? sense(?)] ? 0.5 v although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both. the maximum increase is the larger of either the remote sense or the trim. the amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. when using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (maximum rated power = vo,set x io,max). v o (+) sense(+) sense(?) v o (?) v i (+) v i (-) i o load cont act and distribution loss e suppl y i i contact resist ance figure 41. circuit configuration for remote sense . input undervoltage lockout at input voltages below the input undervoltage lockout limit, the module operation is disabled. the module will only begin to operate once the input voltage is raised above the undervoltage lockout turn-on threshold, v uv/on . once operating, the module will continue to operate until the input voltage is taken below the undervoltage turn-off threshold, v uv/off . overtemperature protection to provide protection under certain fault conditions, the unit is equipped with a thermal shutdown circuit. the unit will shutdown if the thermal reference point tref (figure 43), exceeds 125 o c (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. the module can be restarted by cycling the dc input power for at least one second or by toggling the remote on/off signal for at least one second. if the auto-restart option (4) is ordered, the module will automatically restart upon cool-down to a safe temperature. output overvoltage protection the output over voltage protection scheme of the modules has an independent over voltage loop to prevent single point of failure. this protection feature latches in the event of over voltage across the output. cycling the on/off pin or input voltage resets the latching protection feature. if the auto-restart option (4) is ordered, the module will automatically restart upon an internally programmed time elapsing. overcurrent protection to provide protection in a fault (output overload) condition, the unit is equipped with internal
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 14 feature descriptions (continued) current-limiting circuitry and can endure current limiting continuously. at the point of current-limit inception, the unit enters hiccup mode. if the unit is not configured with auto?restart, then it will latch off following the over current condition. the module can be restarted by cycling the dc input power for at least one second or by toggling the remote on/off signal for at least one second. if the unit is configured with the auto-restart option (4), it will remain in the hiccup mode as long as the overcurrent condition exists; it operates normally, once the output current is brought back into its specified range. the average output current during hiccup is 10% i o, max . output voltage programming trimming allows the output voltage set point to be increased or decreased, this is accomplished by connecting an external resistor between the trim pin and either the v o (+) pin or the v o (-) pin. v o (+) v o trim v o (-) r trim-down load v in (+) on/off v in (-) r trim-up figure 42. circuit configuration to trim output voltage. connecting an external resistor (r trim-down ) between the trim pin and the vo(-) (or sense(-)) pin decreases the output voltage set point. to maintain set point accuracy, the trim resistor tolerance should be 1.0%. the following equation determines the required external resistor value to obtain a percentage output voltage change of % . for output voltage: 1.2v (smt versions only): ? ? ? ? ? ? ? ? ? ? ? k r down trim 65 . 7 % 5 . 255 where 100 2 . 1 2 . 1 % ? ? ? ? ? ? ? ? ? ? v v v desired for output voltage: 1.2v (through-hole versions only) and all 1.5v to 12v: ? ? ? ? ? ? ? ? ? ? ? k r down trim 22 . 10 % 511 where 100 % , , ? ? ? ? ? ? ? ? ? ? ? ? set o desired set o v v v for example, to trim-down the output voltage of 2.5v module (kw020a0g/g1) by 8% to 2.3v, rtrim-down is calculated as follows: 8 % ? ? ? ? ? ? ? ? ? ? ? ? k r down trim 22 . 10 8 511 ? ? ? k r down trim 655 . 53 connecting an external resistor (r trim-up ) between the trim pin and the v o (+) (or sense (+)) pin increases the output voltage set point. the following equations determine the required external resistor value to obtain a percentage output voltage change of %: for output voltage: all 1.5v to 12v: ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? k v r set o up trim 22 . 10 % 511 % 225 . 1 %) 100 ( 11 . 5 , where 100 % , , ? ? ? ? ? ? ? ? ? ? ? ? set o set o desired v v v for output voltage: 1.2v (smt versions only): ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? k v r up trim 665 . 7 % 5 . 255 % 225 . 1 %) 100 ( 2 . 1 11 . 5 where 100 2 . 1 2 . 1 % ? ? ? ? ? ? ? ? ? ? v v v desired for output voltage: 1.2v (through-hole versions only): ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? k v r up trim 22 . 10 % 511 % 6 . 0 %) 100 ( 2 . 1 11 . 5 where 100 2 . 1 2 . 1 % ? ? ? ? ? ? ? ? ? ? v v v desired for example, to trim-up the output voltage of 1.2v through hole module (kw025a0p/p1) by 5% to 1.26v, r trim-up is calculated is as follows: 5 % ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? k r up trim 22 . 10 5 511 5 6 . 0 ) 5 100 ( 2 . 1 11 . 5 ? ? ? k r up trim 2 . 102 the voltage between the vo(+) and vo(?) terminals must not exceed the minimum output overvoltage protection value shown in the feature specifications table. this limit includes any increase in voltage due to remote-sense compensation and output voltage set-point adjustment trim. although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both.
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 15 feature descriptions (continued) the maximum increase is the larger of either the remote sense or the trim. the amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. when using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (maximum rated power = vo,set x io,max). thermal considerations the power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation. considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. a reduction in the operating temperature of the module will result in an increase in reliability. the thermal data presented here is based on physical measurements taken in a wind tunnel. the thermal reference point, t ref used in the specifications is shown in figure 43. for reliable operation this temperature should not exceed 120 o c. figure 43. t ref temperature measurement locations. please refer to the application note ?thermal characterization process for open-frame board- mounted power modules? for a detailed discussion of thermal aspects including maximum device temperatures. emc considerations the kw series modules are designed to meet the conducted emission limits of en55022 class a with no filter at the input of the module. the module shall also meet limits of en55022 class b with a recommended single stage filter. please contact your lineage power sales representitive for further information. 0 10 20 30 40 50 60 70 80 level [dbv] 150k 300k 500k 1m 2m 3m 5m 7m 10m 30m frequency [hz] mes ce0921041009_pre pk lim en 55022a v qp voltage qp limit figure 44. kw015a0f quasi peak conducted emissions with en 55022 class a limits, no external filter (v in = v in,nom , i o = 0.85 i o,max ). 0 10 20 30 40 50 60 70 80 level [dbv] 150k 300k 500k 1m 2m 3m 5m 7m 10m 30m frequency [hz] + + mes ce0921041009_fin av mes ce0921041009_pre av lim en 55022a v av voltage av limit figure 45. kw015a0f average conducted emissions with en 55022 class a limits, no external filter (v in = v in,nom , i o = 0.85 i o,max ).
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 16 surface mount information pick and place the kw010-025 modules use an open frame construction and are designed for a fully automated assembly process. the pick and place location on the module is the larger magnetic core as shown in figure 46. the modules are fitted with a label which meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300 o c. the label also carries product information such as product code, serial number and the location of manufacture. figure 46. pick and place location. nozzle recommendations the module weight has been kept to a minimum by using open frame construction. even so, these modules have a relatively large mass when compared to conventional smt components. variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. the recommended nozzle diameter for reliable operation is 6mm. oblong or oval nozzles up to 11 x 6 mm may also be used within the space available. tin lead soldering the kw010-025 power modules (both non-z and ?z codes) can be soldered either in a conventional tin/lead (sn/pb) process. the non-z version of the kw010-025 modules are rohs compliant with the lead exception. lead based solder paste is used in the soldering process during the manufacturing of these modules. these modules can only be soldered in conventional tin/lead (sn/pb) process. it is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. the following instructions must be observed when soldering these units. failure to observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability. in a conventional tin/lead (sn/pb) solder process peak reflow temperatures are limited to less than 235 o c. typically, the eutectic solder melts at 183 o c, wets the land, and subsequently wicks the device connection. sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. there are several types of smt reflow technologies currently used in the industry. these surface mount power modules can be reliably soldered using natural forced convection, ir (radiant infrared), or a combination of convection/ir. for reliable soldering the solder reflow profile should be established by accurately measuring the modules cp connector temperatures. reflow temp ( ? c) 0 50 10 0 15 0 200 250 300 p reheat zo ne max 4 o cs -1 so ak zo ne 30-240s heat zone max 4 o cs -1 peak temp 235 o c co o ling zo ne 1- 4 o cs -1 t lim above 205 o c reflow time (s) figure 47. reflow profile for tin/lead (sn/pb) process max temp solder ( ? c) 200 205 210 215 220 225 230 235 240 0 102030405060 figure 48. time limit curve above 205 o c for tin/lead (sn/pb) process
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 17 surface mount information (continued) lead free soldering the ?z version of the kw010-025 modules are lead- free (pb-free) and rohs compliant, and are both forward and backward compatible in a pb-free and a snpb soldering process. the non-z version of the kw006/010 modules are rohs compliant with the lead exception. lead based solder paste is used in the soldering process during the manufacturing of these modules. these modules can only be soldered in conventional tin/lead (sn/pb) process. failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. pb-free reflow profile power systems will comply with j-std-020 rev. c (moisture/reflow sensitivity classification for nonhermetic solid state surface mount devices) for both pb-free solder profiles and msl classification procedures. this standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). the suggested pb-free solder paste is sn/ag/cu (sac). the recommended linear reflow profile using sn/ag/cu solder is shown in fig. 49. msl rating the kw010-025 modules have a msl rating of 1. storage and handling the recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in j-std-033 rev. a (handling, packing, shipping and use of moisture/reflow sensitive surface mount devices). moisture barrier bags (mbb) with desiccant are required for msl ratings of 2 or greater. these sealed packages should not be broken until time of use. once the original package is broken, the floor life of the product at conditions of ? 30c and 60% relative humidity varies according to the msl rating (see j-std-033a). the shelf life for dry packed smt packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 c, < 90% relative humidity. post solder cleaning and drying considerations post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. the result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. for guidance on appropriate soldering, cleaning and drying procedures, refer to lineage power board mounted power modules: soldering and cleaning application note (an04-001). per j-std-020 rev. c 0 50 100 150 200 250 300 reflow time (seconds) reflow temp (c) heating zone 1c/second peak temp 260c * min. time above 235c 15 seconds *time above 217c 60 seconds cooling zone figure 49. recommended linear reflow profile using sn/ag/cu solder. through-hole lead-free soldering information the rohs-compliant through-hole products use the sac (sn/ag/cu) pb-free solder and rohs-compliant components. they are designed to be processed through single or dual wave soldering machines. the pins have an rohs-compliant finish that is compatible with both pb and pb-free wave soldering processes. a maximum preheat rate of 3 ? c/s is suggested. the wave preheat process should be such that the temperature of the power module board is kept below 210 ? c. for pb solder, the recommended pot temperature is 260 ? c, while the pb-free solder pot is 270 ? c max. not all rohs-compliant through-hole products can be processed with paste-through-hole pb or pb-free reflow process. if additional information is needed, please consult with your lineage power representative for more details.
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 18 mechanical outline for surface mount module dimensions are in millimeters and [inches]. tolerances: x.x mm ? 0.5 mm [x.xx in. ? 0.02 in.] (unless otherwise indicated) x.xx mm ? 0.25 mm [x.xxx in ? 0.010 in.] top view side view bottom view pin function 1 v in(+) 2 on/off 3 v in(-) 4 v o(-) 5 sense (-) 6 trim 7 sense (+) 8 vo (+)
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 19 mechanical outline for through-hole module dimensions are in millimeters and [inches]. tolerances: x.x mm ? 0.5 mm [x.xx in. ? 0.02 in.] (unless otherwise indicated) x.xx mm ? 0.25 mm [x.xxx in ? 0.010 in.] top view side view bottom view pin function 1 v in(+) 2 on/off 3 v in(-) 4 v o(-) 5 sense (-) 6 trim 7 sense (+) 8 vo (+)
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 20 recommended pad layout dimensions are in and millimeters [inches]. tolerances: x.x mm ? 0.5 mm [x.xx in. ? 0.02 in.] (unless otherwise indicated) x.xx mm ? 0.25 mm [x.xxx in ? 0.010 in.] smt recommended pad layout (component side view) th recommended pad layout (component side view)
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current lineage power 21 packaging details the sixteenth-brick smt versions are supplied in tape & reel as standard. details of tape dimensions are shown below. modules are shipped in quantities of 140 modules per reel. tape dimensions dimensions are in millimeters.
data sheet august 3, 2011 kw010/015/020/025 series power modules: 36 ? 75vdc input; 1.2 to 5.0vdc output; 10 to 25a output current document no: ds04-045 ver. 1.08 pdf name: kw010-015-020-025_ds.pdf ordering information please contact your lineage power sales representative for pricing, availability and optional features. table 1. device code product codes input voltage output voltage output current on/off logic connector type comcode kw010a0a41-sr 48v (36-75vdc) 5.0v 10a negative surface mount 108992434 kw015a0f41-sr 48v (36-75vdc) 3.3v 15a negative surface mount 108989934 kw015a0f41 48v (36-75vdc) 3.3v 15a negative through hole 108992590 kw025a0y41 48v (36-75vdc) 1.8v 25a negative through hole 108989942 KW010A0A41-SRZ 48v (36-75vdc) 5.0v 10a negative surface mount cc109112042 kw010a0a41z 48v (36-75vdc) 5.0v 10a negative through hole cc109112050 kw015a0f41-srz 48v (36-75vdc) 3.3v 15a negative surface mount cc109105888 kw015a0f41z 48v (36-75vdc) 3.3v 15a negative through hole cc109112067 kw015a0f841z 48v (36-75vdc) 3.3v 15a negative through hole cc109144696 kw020a0g4-srz 48v (36-75vdc) 2.5v 20a positive surface mount cc109112653 kw020a0g41-srz 48v (36-75vdc) 2.5v 20a negative surface mount cc109128212 kw020a0g41z 48v (36-75vdc) 2.5v 20a negative through hole cc109141710 kw020a0g41-bz 48v (36-75vdc) 2.5v 20a negative through hole cc109108395 kw025a0y41-srz 48v (36-75vdc) 1.8v 25a negative surface mount cc109112091 kw025a0y41z 48v (36-75vdc) 1.8v 25a negative through hole cc109112100 kw025a0y641z 48v (36-75vdc) 1.8v 25a negative through hole cc109127445 kw025a0m41z 48v (36-75vdc) 1.5v 25a negative through hole cc109128492 kw025a0p41-srz 48v (36-75vdc) 1.2v 25a negative surface mount cc109123964 kw025a0p41z 48v (36-75vdc) 1.2v 25a negative through hole cc109128385 -z indicated rohs compliant modules table 2. device options option* suffix** negative remote on/off logic 1 auto re-start (for over current / over voltage protections) 4 pin length: 3.68 mm 0.25 mm, (0.145 in. 0.010 in.) 6 pin length: 2.79 mm 0.25 mm, (0.110 in. 0.010 in.) 8 surface mount connections (tape & reel) -sr * legacy device codes may contain a ?b option suffix to indicate 100% factory hi-pot tested to the isolation voltage specified in the absolute maximum ratings table. the 100% hi-pot test is now applied to all device codes, with or without the ?b option suffix. existing comcodes for devices with the ?b suffix are still valid; however, no new comcodes for devices containing the ?b suffix will be created. world wide headquarters lineage power corporation 601 shiloh road, plano, tx 75074, usa +1-888-lineage(546-3243) (outside u.s.a.: +1-972-244-watt(9288) ) www.lineagepower.com e-mail: techsupport1@lineagepower.com asia-pacific headquarters tel: +86.021.54279977*808 europe, middle-east and africa headquarters tel: +49.89.878067-280 india headquarters tel: +91.80.28411633 lineage power reserves the right to make changes to the product(s) or information contained herein without notice. no liability is assumed as a result of their use or a pplication. no rights under any patent accompany the sale of any such product(s) or information. lineage power dc-dc products are protected under various patents. information on these patents is available at www.lineagepower.com/patents . ? 2010 lineage power corporation, (plano, texas) all international rights reserved.

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